Probably, you are looking for high-performance water-cooled screw chillers.
Or, you’d like to learn more about water-cooled screw chillers.
That’s why this guide covers everything about these chiller systems such as benefits, components, working principles, and quality certifications, amongst others.
Keep reading to learn more.
Water-cooled screw chillers are special types of screw chillers that use water as the main chilling agent.
The machine uses water as the main heat absorber that will absorb and carry away the heat for proper disposal.
Using the water-cooled screw chillers comes with numerous benefits.
Here are some of the advantages that you will experience when using the water-cooled screw chillers?
You will use experience very high levels of efficiency by using the water-cooled screw chillers.
It is capable of absorbing heat at a much high rate and efficiency in comparison to the air-cooled screw chillers.
The water-cooled screw chillers also produce very low noise since it flows through pipes that can contain the noise.
You can use the water-cooled screw chillers in applications that do not require a lot of noise such as schools.
You can opt for water-cooled screw chillers that do not cause pollution to the environment.
It uses refrigerants that are friendly to the environment and do not damage the ozone layer.
You will also find it quite simple to install the water-cooled screw chillers with a minimal maintenance process.
In addition to that, you will also spend less on the whole process of installation as well as maintenance of the machine.
Water-cooled screw chillers have exceptionally enhanced security features that will keep you and the machine safer.
It has security features such as power isolation switches, and in-built power protection guards among other security features.
You will also enjoy using the water-cooled screw chillers due to the ease of using as well as operating the machine.
It comes complete with a modern control system with a human-machine interface that enhances the control system.
You can rely on the water-cooled screw chillers to give the best heat absorption results thus better cooling options.
In addition to that, it has power protection, electronic protection, and overload protection thus making the system more reliable.
Well, despite the numerous benefits, water-cooled screw chillers may also exhibit a few limitations.
Here are some of the limitations that you will experience by using the water-cooled screw chillers.
You will spend a lot of money in the process of acquiring the water-cooled screw chillers.
It is an expensive machine whose price increases with an increase in quality and efficiency among other factors.
You must also construct a mechanical room where you will install the water-cooled screw chillers.
This will add to the cost of acquisition even though you will recover from these costs as you operate the machine.
In addition to the above limitations, you must also have a proper water source which might not be easy to find.
In case your plant is far away from a large water source, you might incur huge water bills from the service providers.
Just from the name, you will be able to identify a significant difference between the air and water-cooled screw chillers.
Air-cooled screw chillers depend on air as the cooling agent while water-cooled screw chillers depend on water as a cooling agent.
Apart from that, the location of the two types of screw chillers also tells the difference between them.
You will locate the air-cooled screw chillers outside the premises in a position where they can access plenty of air.
On the other hand, you will locate the water-cooled screw chillers in a mechanical room to shelter them from weather elements.
On the same note, you may also hose the air-cooled screw chillers in a mechanical room with plenty of ventilation.
Despite the above differences, air-cooled screw chillers also have particular similarities with water-cooled screw chillers.
You will note that both air-cooled and water-cooled screw chillers have the same components including compressors, evaporators, condensers, and expansion valves.
In addition to that, they have similar working principles that help in the elimination of heat from different applications.
Air Cooled Screw Chiller
There are quite a several quality certifications that ensure that your water-cooled screw chillers are of high quality.
Here are some of the quality certifications that you ought to pay very close attention to.
Water-cooled screw chillers are available for you to choose from at varying prices depending on the type of water-cooled screw chillers.
You may opt for a cheaper option of a water-cooled screw chiller which is often of lower quality.
Apart from that, you can decide to purchase high-quality water-cooled screw chillers which are costly.
You should also note that there is a possibility of getting a discount depending on the number of chillers you purchase.
On that note, the average prices of water-cooled screw chillers often range between 5,000 and 75,000 US dollars.
Remember that you might have to order according to the minimum order quantity specifications from the supplier.
You should install the water-cooled screw chillers in a mechanical room to shelter them from different weather elements.
Water-cooled screw chillers are often quite weak in comparison to the air-cooled screw chillers counterparts.
It is the reason why you have to house it in a mechanical room to prevent damages and increase durability.
Apart from looking at the international quality certifications, you should also perform a few tests on the machine.
You should perform the tests on the machine by looking at the personal specifications you require of the machine.
Here are the three main tests that you will perform on the water-cooled screw chillers.
You will perform the factory acceptance test on the water-cooled screw chillers while the machine is at the factory.
The test will reveal if the manufacturer of the water-cooled screw chillers made a machine that works according to your specifications.
In case of a problem, you will be able to identify it and fix the problem while the machine is still at the factory.
As soon as you complete the test, you will receive a “Factory Acceptance Test” certificate as proof.
Here, you will transport the machine to the installation site and install it with the help of professionals.
Your professionals are technicians from the manufacturer who will also test the machine after completing installation.
In case of a problem, the manufacturer will take full responsibility and fix the problem.
You will also get an “Installation Qualification” certificate as soon as you complete a successful test.
Finally, after completing the installation, you will put the machine to work according to your industrial specification requirements.
You will operate the machine and test its working conditions in comparison to your requirements.
At this point, your manufacturer will still take responsibility in case the conditions do not favor the right specifications.
If everything is alright, you will receive an operational qualification certificate for the successful completion of the test.
Water Cooled Screw Chiller Testing
You can use the water-cooled screw chillers to control the temperatures of different industrial equipment.
In addition to that, you can also use it to cool off large buildings in different institutions.
Here are some of the typical applications of the water-cooled screw chillers.
You can use the water-cooled screw chillers in educational institutions such as libraries to get rid of the excess heat.
It is the best chilling system for this application because it does not produce a lot of noise.
Hospitals also require quiet chillers to maintain the serenity within these medical institutions.
You can, therefore, use the water-cooled screw chillers in these institutions to control the temperatures.
Water-cooled screw chillers are the best types of chillers that you can use in large airports to control the heat.
It will also help in cooling down particular buildings such as the underground train station terminals.
You will use the water-cooled screw chillers in different manufacturing industries such as steel and plastic manufacturing.
It will help in cooling off the equipment that usually heats up extra-ordinarily during the production process.
Applications of Water Cooled Screw Chiller
Water-cooled screw chillers depend on several components to increase their efficiency in cooling different machines.
Here are the main components that you will try to adjust as you increase the efficiency of the water-cooled screw chillers.
This is a tank that you will use to hold the refrigerant fluid that you need for cooling different equipment.
It is available in different capacities depending on the capacity or size of the water-cooled screw chillers.
You will use the fan or propeller to push the refrigerant as soon as it leaves the refrigerant cylinder.
It will help in propelling the refrigerant through the transport systems straight to the compressor units.
Water-cooled screw chillers have screw compressors that compress the refrigerant through two rotating screws.
You can either choose the single screw compressor or the twin-screw compressors to use on your machine.
The evaporator is the part where heat exchange between the hot water and cool refrigerant will occur.
Here, the refrigerant will collect the heat from the flowing hot water and change it is from gas.
You will depend on the condenser to increase the residence time of the refrigerant and eliminate the heat from the refrigerant.
In this case, you will use water as the main cooling agent that will draw the heat away from the refrigerants.
The expansion valve will help in the restoration of the refrigerant back to its original form.
(twill also supply the refrigerant in the right quantities back to the compressors for further compression.
You will use the control panel as the main unit of control for the water-cooled screw chillers.
It has numerous components and a human-machine interface that will make the process of water cooling simpler.
Water Cooled Screw Chiller Screw Compressor
With the knowledge of the main components in place, you can now understand the working principles of the machine better.
Here is a step-by-step process that details how the water-cooled screw chillers work.
You will begin the process by activating the water-cooled chillers after a thorough inspection of the machine.
As soon as you press the start button, the refrigerants will move from the refrigerant cylinders to the condensers.
With the help of a propeller or fan, the refrigerant will flow straight to the screw compressor of the machine.
Secondly, the screw compressors which consist of male and female compressors will compress the refrigerant.
The screw compressors rotate in helical movement thus compressing the refrigerant flowing between the teeth of the screw compressors.
At this point, the refrigerant will decrease in volume and increase in pressure as it flows to the evaporator.
Once the refrigerant reaches the evaporator, it will collect heat from the evaporator and change its form to gas.
In the evaporator, we have pipes that deliver hot water that circulates through the system collecting heat.
The heat will change the refrigerant into gas and also allow the flowing water to cool off and lose the heat.
After that, the gaseous state refrigerant will flow at the same velocity and pressure to the condenser.
This is the part where the cooling water in the water-cooled screw chiller will kick in and collect the heat.
As soon as the gaseous refrigerant reaches the condenser, it will flow into a reflux tank which increases its residence time.
While in the reflux tank, cool water will flow over the reflux tank and collect the heat from the gaseous refrigerant.
In the process of heat collection, the water-cooled screw chillers will condense the refrigerant back to the liquid state.
The cooling water will warm up and take the heat away to the cooling water tower to dispose of it adequately.
Finally, the refrigerant will flow back to the expansion valve where it will restore the refrigerant to normal.
The expansion valve will reduce the pressure and increase the volume of the refrigerant.
It will, therefore, proceed back to the compressor for further compression and the process continues.
The main difference between the water-cooled screw chillers and reciprocal chillers is the type of compressors.
Water-cooled screw chillers use screw compressors while water-cooled reciprocal compressors use reciprocal compressors.
The difference between the two is in the working principles of the screw and reciprocal compressors.
Apart from that, all the other factors are similar including the overall working principle and the components.
Water Cooled Reciprocal Chiller
You can use the water-cooled screw chillers to sky-rocket your business by making sure the main factors are adhered to.
Here are the main factors that you will look at in a bid to sky-rocket your business.
You must think of cleaning and maintaining your water-cooled screw chillers frequently.
This is possible only if you have a proper cleaning and maintenance schedule that you should follow strictly.
You should clean the water-cooled screw chillers regularly to get rid of the dirt and debris that clog the system.
Cleaning and maintenance also mean proper treatment of the fluids such as refrigerants and water to prevent contamination and fouling.
In addition to unblocking the systems, you will also avoid fouling the system thus leading to an increase in durability.
Water Cooled Screw Chiller Cleaning
There are a few tips that you need to pay close attention to when choosing the water-cooled screw chillers.
Here are the tips that you need to look at.
In this case, you will look at particular factors when it comes to sizing the water-cooled screw chillers.
Here, you will purchase as small a water-cooled screw chiller as possible to reduce building loads and increase air distribution.
You should consider purchasing the water-cooled screw chillers that have the latest form of technology.
For instance, you should choose a machine with variable frequency drives that help in conserving energy.
You must also look at the types of materials that are available for manufacturing the water-cooled screw chillers.
The materials that you choose must increase the efficiency of heat absorption as well as the durability of the machine.
You will look at the working specifications of the machine and match them with the application requirements in your processing industry.
In this case, you will look at the working temperature ranges as well as the working pressure ranges.
You must also consider how long it will take the machine to eliminate specific heat capacities.
Just like the other types of screw chillers, the main difference between these types of chillers is the type of compressors.
Water-cooled screw chillers depend on the screw chillers to help in the compression of the refrigerants.
On the other hand, water-cooled centrifugal chillers depend on the centrifugal compressors to compress the refrigerants.
Water Cooled Centrifugal Chiller
As soon as you have the water-cooled screw chillers on-site, you should consider installing the machine as soon as possible.
Here are some of the requirements that you will need for the installation of the water-cooled screw chillers.
Water Cooled Screw Chiller Installation
Water-cooled screw chillers are one of the safest types of screw chillers that you can use.
This is because it has various safety features which include:
Water Cooled Screw Chiller Power Isolation Switch
Absolutely, we also customize the water-cooled screw chillers according to the specifications of the customers.
All you have to do is contact us and we will ensure that we discuss the type of chiller you need.
The best material that you will use to make the water-cooled screw chillers is stainless -steel.
There are various types of stainless steel that you can use depending on the application requirements.
Apart from that, you can use other materials such as copper and aluminum with good heat conduction properties.
Well, water-cooled scroll chillers depend on the scroll compressors to compress the refrigerants.
On the other hand, water-cooled screw chillers use screw compressors to compress the refrigerant.
The working principles of the compressors vary but most of the other functions of the water-cooled chillers are similar.
Now we would like to hear from you.
Maybe you want to replace or purchase new water-cooled screw chillers.
Or, you just want to make inquiries about water-cooled screw chillers.
You can contact TopChiller technical team right now.
Water Cooled Scroll Chiller
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